Kufotokozera

Tumizani kufufuza

Medical Luer Connector Precision Injection Mold: Precision Engineered for Critical Healthcare Applications

Monga ISO 9001/16949/14000 yopanga mould jakisoni wa pulasitiki, timakhazikika pa-zopanga zazikulu za zida zachipatala. ZathuMedical Luer Connector Moldimapereka kubwereza kosayerekezeka kwa ISO 594-1/80369 yolumikizana ndi madzimadzi, yopangidwira kuzungulira 1 miliyoni m'malo oyera ovomerezeka.

Zofunikira Zaumisiri (Deta Yovomerezeka Yogwirira Ntchito)

Parameter	Kufotokozera
Dzina lazogulitsa	Medical Luer cholumikizira Pulasitiki jakisoni nkhungu
Zakuthupi	Medical-grade PA, PC, PP resin
Kapangidwe ka Nkhungu	3-mbale nkhungu ndi ozizira othamanga dongosolo
Mitsempha	16/32-cavity kasinthidwe (malire ovomerezeka)
Wothamanga Wotentha	Sizikugwira ntchito (ozizira kwambiri okongoletsedwa kuti asunge zinthu)
Machining Process	Precision EDM (±0.003mm), CNC akupera (±0.001mm), CMM-zotsimikizika
Mphamvu Zopanga	500,000 pcs/tsiku @ 32-cavity w/ 20s nthawi yozungulira
Mapulogalamu	Ma seti a IV, ma syringe otaya, ma catheter, zida zotolera magazi

Ubwino Waumisiri: Momwe Mungakhazikitsire Mabotolo Ojambulira Olondola a Zolumikizira Zamankhwala a Luer

Zolumikizira za Luer ndizokhazikika pazofunikira pazida zamankhwala (maseti olowetsa, ma syringe, ma catheter). Kupanga bwino kumadalira pakupanga nkhungu mosamalitsa ndi kupha.

Gulu lathu la akatswiri odziwa zambiri (avg. 15 azaka zakuchipatala) amachita zotsatirazi:

Zapamwamba za DFM & Simulation{{0}Mapangidwe Oyendetsedwa

Material Flow Dynamics

Kusanthula kwa Moldflow® kuonetsetsa<0.15% volumetric shrinkage in PA connectors

Kukhathamiritsa kwa Gate

0.8mm zipata zoloza zotsimikizira kuti ziro tinthu tating'onoting'ono

Kuzirala Kuyerekezera

± 1 digiri yotentha yofanana pamabowo 32

Kusankha Zinthu

Zida Zachigawo

Ayenera kugwiritsa ntchito pulasitiki biocompatible monga Polypropylene (PP), Polycarbonate (PC), kapena Polyamide (Nayiloni). Izi zimapereka kukhazikika kwamankhwala, mphamvu zamakina, komanso kukana kutsekereza (mwachitsanzo, autoclaving, ETO).

Zinthu za Mold

Imafunika -kuuma kwambiri, kutha{1}}kusamva, ndi dzimbiri{2}}zitsulo zosagwira ntchito (monga, P20, H13, SKD61, Viking, SKH51) kuti zipirire zofuna kupanga ndikuwonetsetsa kuti moyo wautali.

Mold 3D/2D Design: Kulondola & Kulekerera

Critical Precision

Ma Luer connectors amafuna kulolerana molimba kwambiri (nthawi zambiri pafupifupi ±0.02mm) kuti atsimikizire kuti{1}}malumikizidwe otsimikizirika, chitetezo, ndi kugwirizana ndi zida zamankhwala zokhazikika.

Zapamwamba-Zopanga Zapamwamba

Tsatanetsatane wa nkhungu iliyonse iyenera kuwerengedwa mozama ndikupangidwa pogwiritsa ntchito-zida zolondola kwambiri (monga CNC, EDM).

Design Verificationn

Kuyesa mwatsatanetsatane ndi kutsimikizira ndikofunikira kuti zitsimikizire kuti gawo lopangidwa limagwirizana bwino ndi zigawo zina zachipatala.

Runner & Gate System Design

Kukhathamiritsa Kwakuyenda

Mapangidwe othamanga (sprue, othamanga, zitseko) ayenera kuonetsetsa kuti pulasitiki yosungunuka imayenda bwino pabowo kuti mudzaze yunifolomu.

Kupewa Chilema

Zitseko zokongoletsedwa bwino ndi zothamanga zimachepetsa kupsinjika kotsalira, ma warpage, ndi zolakwika monga ma flow marks, jetting, air trap, ndi weld lines. Kuwongolera malo otentha ndikofunikira.

Dongosolo Lozizira & Nthawi Yozungulira

● Kuyikira Kwambiri:Mapangidwe a makina ozizirira amakhudza mwachindunji nthawi yozungulira (kupanga bwino) ndi mtundu wagawo (kukhazikika kwa mawonekedwe, tsamba lankhondo).

● Masanjidwe Abwino: Njira zozizira ziyenera kuyikidwa pafupi ndi malo opangira ndikugawa mofanana.

● Kuzizira Kowonjezera: Ganizirani za ma baffle, ma bubbler, kapena makina apadera (monga kuzirala kofananira, kuziziritsa kwa cryogenic) kuti muwonjezere kutentha ndikuchepetsa nthawi yozungulira.

Venting System

● N'zofunika Kwambiri pa Ubwino: Mpweya/mipweya yotsekeredwa imayambitsa zilema monga kuotcha, kuwombera pang'ono, ndi thovu, makamaka muzojambula zovuta monga Luers.

● Kuyika Kwadongosolo: Zolowera mpweya ziyenera kupangidwa bwino kumapeto kwa zodzaza ndi m'matumba a mpweya otsekeredwa.

● Njira: Gwiritsirani ntchito polowera polekezera, mipope/mapini odzipatulira, ndi zolowera zotsekera ngati kuli kofunikira.

Kuyesa (T0/T1 Molding)

● Gawo Lotsimikizira: Mayesero oyambirira a nkhungu ndi ofunika kwambiri kuti atsimikizire mapangidwe, kutuluka kwa zinthu, kuziziritsa, kutulutsa mpweya, ndi khalidwe linalake.

● Kusintha Molondola: Bwererani-kusintha magawo (kutentha, kuthamanga, liwiro, nthawi) ndi kukonza zosintha zilizonse zofunika kuti mukwaniritse kulondola kwa dimensional ndi zokongoletsa.

● Kuyesa Kwantchito: Tsimikizirani kukwanira kwa cholumikizira, kugwira ntchito, ndi kutayikira-kulimba molingana ndi miyezo.

Kupanga & Kusamalira

Kupanga Kwamphamvu:Gwiritsirani ntchito njira zokwaniritsira zomwe zakhazikitsidwa poyeserera kuti mupange zinthu mosasintha,{0}}zochuluka kwambiri pokwaniritsa miyezo ya zamankhwala.

Kusamalira Mwachangu:Ndikofunikira kuti munthu akhale ndi moyo wautali chifukwa cha kuthamanga kwambiri, kutentha, komanso mankhwala ophera tizilombo toyambitsa matenda. Mulinso:

Kuyeretsa nthawi zonse ndi mafuta.

Kuyang'anira kavalidwe (mwachitsanzo, ma cores, cavities, magawo osuntha).

Kusintha kwanthawi yake / kukonza zida zowonongeka.

Chithandizo chapanthawi ndi nthawi (mwachitsanzo, kupukuta, zokutira ngati PVD, TiN) kuti zithandizire kuti zisawonongeke / kuzizira.

Production & Maintenance Track kagwiritsidwe ntchito ka nkhungu ndi magwiridwe antchito pokonzekera kukonza zopewera.

Chipinda Chapamwamba Chophatikizira Zida Zapamwamba

Zida Mtundu	Chitsanzo & Zofotokozera	Kulekerera Kutha	Qty
EDM	Sodick AD32LS / Makino EDG3	± 0.005mm	6
Waya{{0}Dulani EDM	Sodick AQ360LS / Seibu M50B	± 0.002mm	7
Surface Grinders	Yutong 618S w/ kuvala diamondi	± 0.002mm	10
CMM	Hexagon Metrology Inspector	1.5μm + L/200μm	1
KuwalaMa projekiti	Nikon Projector V-20B	±1μm	3
Ma Altimeters	Nikon	±1μm	8

Chiwonetsero cha Zipinda Zazida Zapamwamba

Sodick Wire{0}Kudula

Seibu Wire-Kudula

Kupera Pamwamba

CNC Working Center

Mbiri Akupera

Makino EDM

Tooling Assembly

Chipinda Choyendera

Sodick EDM

Nikon Projector

Mtengo wapatali wa magawo CMM

Pulojekiti ya 2.5D

Chiwonetsero cha Area Yopanga

Malo Opangira Zopangira 01

Malo Opangira Zopangira 02

Malo Opangira Zopangira 03

Silicone Rubber Production Area

Stamping Production Area

Malo a Misonkhano Yokha

Chifukwa Chake Ma OEM Azachipatala Amakhulupirira Zoumba Zathu Zojambulira Pulasitiki

Regulatory-Ready Tooling

● Zolemba zonse za IQ / OQ / PQ

● Material traceability (Resin lot-mpaka-cavity mapping)

Kupanga-Proven Longevity

● 1.2 miliyoni zozungulira zomwe zapezedwa mu nkhungu za syringe za PP (zophunzira zolembedwa)

● Viking zitsulo ejector zikhomo ndi DLC zokutira

Inshuwaransi Yabwino Kwambiri

Tili ndi zida zowunikira zapamwamba kuti zitsimikizire kulondola kwa magawo omwe ali ndi kulolerana kolimba. Tidafunsiranso Zikalata za ISO 9001, TS16949 ndi ISO14001 malinga ndi zomwe kasitomala amafunikira.

product-1102-204

FAQ

Q1: Ndi chidziwitso chanji chomwe mukufunikira kuti mupereke mawu olondola a nkhungu ya jakisoni?

A: Kuti tikupatseni mawu omveka bwino komanso ampikisano bwino, nthawi zambiri timafunikira izi:
Zofunikira pa Zogulitsa: Zithunzi zatsatanetsatane za 2D (zokhala ndi GD&T) kapena mafayilo a 3D (mtundu wa STEP/IGES). Mafotokozedwe omveka bwino a zinthu, mtundu, ndi voliyumu yapachaka.
Zofunikira Zagawo: Zambiri zazikulu monga miyeso yovuta ndi kulolerana, zofunika kumaliza pamwamba (mwachitsanzo, muyezo wa SPI), ndi zofunikira zilizonse za satifiketi (mwachitsanzo, IATF 16949, ISO 13485).
Zoyembekeza za Pulojekiti: Nthawi yomwe mukufuna kutsata zitsanzo ndi kupanga, ndi zomwe mumakonda nkhungu (mwachitsanzo, HASCO, DME).
Kupereka zidziwitso zonse zam'tsogolo kumalola gulu lathu la mainjiniya kusanthula koyambirira kwa DFM ndikupereka yankho labwino kwambiri, kutsimikizira mawu olondola komanso kupewa zodabwitsa pambuyo pake.

Q2: Ndi nthawi yanji yotsogola ya projekiti yathunthu yokulitsa nkhungu, kuchokera pakupanga mpaka kuvomereza zitsanzo?

A: Monga akatswiri opanga zida zaku China omwe ali ndi uinjiniya wophatikizika ndi kupanga, nthawi yathu yotsogola yolumikizira makina ojambulira magalimoto ndi masabata 8 mpaka 12 kuyambira kutsimikizira kuyitanitsa mpaka kutumiza zitsanzo za T1. Mndandanda wa nthawiyi umaphatikizapo DFM, kusanthula kwa nkhungu, mapangidwe, makina olondola, kusonkhanitsa, ndi kuyesa koyambirira. Pama projekiti ocheperako kapena kugwiritsa ntchito mfundo zopangira ma modular, nthawi imatha kupanikizidwa. Timaika patsogolo kuyankha mwachangu komanso kugwiritsa ntchito zida mwachangu popanda kusokoneza mtundu, komanso timakupatsirani ndandanda yatsatanetsatane nthawi ikamayambika-.

Q3: Kodi mumawonetsetsa bwanji kuti nkhungu ili yabwino komanso kusasinthasintha kwa-zigawo zopangidwa?

A: Dongosolo lathu lotsimikizira zaubwino limaphatikizidwa munjira yonseyi:
Ukatswiri Woteteza: Timagwiritsa ntchito kuyerekezera kwa nkhungu kulosera ndikuchotsa zovuta zopanga munthawi yeniyeni.
Kupanga Molondola: Zinthu zonse zofunika kwambiri zimapangidwa pa Sodick EDM ndi Waya-Makina odula ndikutsimikiziridwa ndi mapurojekitala a Hexagon CMM ndi Nikon.
Kuwongolera Njira: Kuti tipange, timakhazikitsa zenera lolimba la Sayansi Youmba ndikugwiritsira ntchito Statistical Process Control (SPC) kuti tiwunikire magawo ofunikira.
Kuthekera Kwathunthu: Kuyambira-kuwunika kwa nkhani mpaka kusanja kwamagulu, timagwiritsa ntchito-labu ya house metrology. Timakutsimikizirani{3}}mapangidwe olondola kwambiri komanso mawonekedwe osasinthika mothandizidwa ndi data.

Q4: Kodi malipiro anu okhazikika ndi kayendetsedwe ka polojekiti ndi chiyani?

A: Malipiro athu okhazikika ndi 50% deposit ndi oda, 40% pa T1 chivomerezo cha zitsanzo, ndi 10% asanatumize zinthu zambiri. Pulojekitiyi ikutsatira ndondomeko yomveka bwino komanso yogwirizana:
Kubwereza kwa RFQ & DFM (Timapereka ndemanga & ndemanga zaukadaulo).
Kutsimikizira Kwadongosolo & Kupanga Mwatsatanetsatane (Malizani mapangidwe a 3D/2D mold).
Precision Manufacturing & Assembly (Mu msonkhano wathu ndi zosintha).
T1 Sampling & Report (Magawo & lipoti lathunthu la data kuti muvomereze).
Kukonzanso (ngati kulipo) & Chilolezo Chomaliza.
Kutumiza Mold kapena Kuyamba Kupanga pamalo athu.

Q5: Kodi mumapereka zotani pambuyo pa-ntchito zogulitsa ndi ukadaulo?

A: Timakhulupirira-mgwirizano wanthawi yayitali. Ntchito zathu -pambuyo pa malonda zikuphatikiza:
Zolemba Zokwanira za Mold: Mumalandira zolemba zonse zamapangidwe a nkhungu, kukonza, ndi kupanga.
Rapid Technical Support: Timapereka mayankho pa intaneti kwa maola 24-pazovuta zilizonse zopanga. Mainjiniya athu atha kupereka thandizo lakutali kapena kukonza chithandizo chapatsamba ngati kuli kofunikira.
Kukonza ndi Kukonza Mould: Timapereka malangizo okonza ndikukupatsani-ntchito zokonzanso mwachangu pogwiritsa ntchito zitsulo zoyambilira ndi zojambula zochokera m'marekodi athu, kuchepetsa nthawi yanu yopuma.

Q6: Monga wopanga nkhungu ku China-Kodi mwayi wanu waukulu ndi uti poyerekeza ndi opanga nkhungu am'deralo kapena akunja?

Yankho: Ubwino wathu waukulu ndikukupatsani-zida zapamwamba pamtengo wopikisana popanda kusokoneza ukatswiri wa uinjiniya kapena liwiro la ntchito. Monga fakitale yoyambira, timachotsa zolemba zapakati. Ntchito zathu zophatikizika-zoyimitsa-kuchokera ku mapangidwe mpaka kupanga zinthu zambiri-zimatsimikizira kuyankha, kulumikizana mwachangu, komanso kutsogola kwakanthawi kochepa. Timaphatikiza zopanga -zotsika mtengo ndi ukatswiri wazamagalimoto wolumikizira makina, zomwe zimapatsa phindu lapadera.

Q7: Kodi mumagwira ntchito-zochulukirachulukira zopanga kapena mapulojekiti ofananirako?

A: Inde. Ngakhale timakonda kwambiri-zopanga zopanga ma voliyumu ambiri, timakwaniritsanso zosowa zofananira{2}}zochepa. Titha kupereka mayankho ngati ma aluminium prototype molds kapena kupereka malingaliro amomwe angapangire ma modula omwe amalola mtengo-ocheperako pang'ono-kutsimikizira kagulu kovomerezeka musanagwiritse ntchito{6}}zida zonse zopanga.

Funsani Pulojekiti Yanu-Lipoti Lapadera la DFM

Limbikitsani ukadaulo wathu wa uinjiniya wa nkhungu zamankhwala:
✅ Kutembenuza kwa DFM kwa maola 72
✅ Kuyerekeza kwa Moldflow® kuphatikizidwa

Chotsatira:Tumizani mbali yanu yojambulira imelo ku [ricky.he@pti-tool.com] kuti mufufuze bwino kabowo ndi nthawi yozungulira.

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Medical Injection Mold